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★★★★★ 4.8 / 5
from 10,000+ verified diesel owners
2003-2007 6.0L Ford Powerstroke EGR Intake Pipe Intake Elbow Diesel
$119.98
Risk-free order
Ships today from our nearest US warehouse.
Backed by our 100% money-back
FITMENT
- 2003-2007 6.0L Ford Powerstroke F-250 F-350 F-450 F-550 Super Duty Diesel Turbo.
- 2004-2005 6.0L Ford Powerstroke E-350 Club Wagon Diesel Turbo.
- 2004-2010 6.0L Ford Powerstroke E-350 Super Duty Diesel Turbo.
- 2004-2007 6.0L Ford Powerstroke E-450 Super Duty Diesel Turbo.
- 2003-2005 6.0L Ford Powerstroke Excursion Diesel Turbo.
DESCRIPTION
Product Overview
- The factory intake elbow on your 6.0L Powerstroke is a major airflow bottleneck, packed with restrictive emissions components that easily choke on heavy soot buildup.
- The High-Flow EGR Intake Elbow Pipe is the ultimate performance breathing upgrade for your Ford Super Duty. this elbow features a smooth, completely unrestricted internal design that increases airflow by up to 80%. It eliminates turbo lag, delivers crisper throttle response.
- Premium Material: Constructed from lightweight, high-strength aircraft-grade T-6061 aluminum that resists high boost pressure and corrosion.
- Massive 80% Airflow Increase: Features a smooth, mandrel-bent unrestricted internal design that maximizes fresh air delivery straight into your intake manifold.
- Sharper Throttle Response: Optimizes air volume and velocity into the combustion chamber, significantly shortening turbo spool-up time and sharpening throttle feel.
- Pre-Tapped 1/8" NPT Ports: Comes equipped with built-in 1/8 inch NPT ports, allowing for effortless installation of boost gauges, nitrous, or water-methanol nozzles.
FAQ
Q: What is the main difference between this aluminum elbow and the stock one?
A: The factory elbow is made of heavy cast iron or restrictive plastic with internal flaps that choke airflow and trap sticky soot. The elbow is made of smooth, mandrel-bent T-6061 aluminum, which drops weight and completely removes internal bottlenecks.
Q: What are the pre-tapped 1/8" NPT ports used for?
A: These ports are heavily desired by truck enthusiasts. They allow you to screw in a boost gauge sensor, or install water-methanol and nitrous oxide injection systems without needing to drill or tap your expensive aluminum parts.
Q: Will this kit cause a Check Engine Light (CEL)?
A: No, not by itself: This intake elbow is a physical piping upgrade. However, if you are removing the factory EGR valve assembly to install it, your truck's computer will require a custom tune (like an Minimaxx tuner) to turn off the emissions-related dashboard light.
Q: Why should I buy this High-Flow Intake Elbow along with an EGR Delete Kit?
A: When doing an EGR delete, you are already removing the top-end components. Replacing the restrictive factory elbow with this high-flow aluminum pipe right now takes zero extra effort, instantly freeing up engine breathability and maximizing your delete performance.
Built by diesel guysTrusted by diesel guys
Derek W.
Verified buyerRunning between three rig sites every week, was burning through DEF in about 2 weeks. Getting 6 weeks per jug now. Regen lockouts used to cost me half a day in the field, that's done with.
Chris D.
Verified buyerGot four trucks on the ranch, did this one first to see how it'd go. Eight months in, no codes, pulls hay like she's new again. Other three are getting done before winter.
Travis M.
Verified buyerTowing the boat down to the Keys used to kill me at 11 mpg. Got 15.4 last trip, same boat, same route. Pipe looks stock from the outside, none of my buddies even noticed it's gone.
Mike R.
Verified buyerHauled my horses from Fort Worth up to Amarillo last month, got 17.8 empty on the way back. Was running around 13 before. Pulls a lot better up the grades too, didn't expect that part.
Jason T.
Verified buyerUsed to go into regen every 280 miles when I was loaded down, now I'm pushing 580 with no regen at all. EGTs run way cooler too pulling the skid steer. Wish I had done this sooner, honestly.
Brandon L.
Verified buyerBought it used and the previous guy had wiped the delete history clean. Got everything put back the right way, ran the protocol, passed smog first try. Truck finally drives like it should.
Trusted by 10,000+ american diesel owners
2003-2007 6.0L Ford Powerstroke EGR Intake Pipe Intake Elbow Diesel
Ford 6.7 Powerstroke Full Delete Bundle (2020-2022) The complete kit to unlock your 6.7 Powerstroke from factory emissions restrictions. Eliminates the DPF, EGR, and the expensive failure points that come with them - regen cycles, clogged filters, sensor failures, and the dealer quotes that follow.
Guaranteed Fitment
American Owned
24/7 US Support
Free USA Shipping
Every Bundle Includes
Delete Pipe Hardware Kit
American-fabricated stainless. Fitment-specific.
Custom
ECU Tune
Calibrated for your engine, your truck, your driving style.
EZ Lynk or HP
Tuners Programmer
Plug-and-flash. Step-by-step instructions included.
Step-by-step
Install Video
Watch our techs do it. DIY in
2 to 4 hours.
24/7 US-based
Mechanic Support
Real diesel techs on the line. Not a chatbot.
Guaranteed Fitment or Money Back
VIN-verified. If it doesn't fit, you're covered.
Install it in your driveway
1
Unbox & inspect
15 min
2
Flash ECU & verify
20 min
3
Remove stock components
60 - 90 min
4
Install hardware kit
45 - 60 min
TRUE AMERICAN DIESELVS.OTHER RETAILERS
THEM
24/7 access to a real mechanic - not a chatbot or ticket queue
Support hidden behind contact forms and multi-day email replies
Guaranteed Fitment Or Your Money Back - every kit, every truck
Compatibility warnings buried in fine print, after you've already paid
5,000+ verified reviews, sorted by your exact engine platform
One generic review count for every truck on the site
Proven 5–8 MPG gain - real dyno results, not a marketing guess
Vague performance claims with no data behind them
Lifetime warranty, spelled out in plain terms - no fine print maze
Vague "we'll fix it" warranty language, no stated terms
Recently Viewed
The TAD Crew
Fort Worth HQ. Warehouses in California, Kentucky & Florida. Real American mechanics build your kit. A real American picks up the phone. No call center. No script. No chatbot.
4US Shops
10,000+Trucks Restored
+5–8MPG Gain
24/7US Mechanic Support
Fort Worth · CA · KY · FL
Real US phone line
Reversible install
Fitment guaranteed or refundGot questions?
The stuff that keeps you up at night before you commit. Answered in plain talk by guys who actually wrench on these trucks.
A full mandrel-bent stainless DPF and CAT delete pipe, EGR block-off plates and gaskets, DEF delete components, all mounting hardware and clamps, and your preloaded tuner with the custom tune for your VIN. We don't ship anything you don't need, and we don't leave anything out that you do.
No. The custom tune disables the codes the deleted hardware would otherwise throw. Dash stays clean. If a real fault code pops up after install, call our line and a tech walks you through it. Usually it's a sensor that got unplugged during the wrench work, takes 5 minutes to sort out.
We pull your VIN before we ship. Engine, year, trim, cab config, all verified against the kit. If it doesn't fit your truck, you send it back and we either ship the right kit or refund you in full. Fitment is on us, not you. That's why we call it a fitment guarantee.
Most of our customers do. Average install is 2 to 4 hours with basic hand tools, sockets, ratchet, jack stands. You'll get the step-by-step install video emailed after purchase and a 24/7 phone line if you get stuck. If you can change your own oil, you can run our protocol.
Real custom files. Built in-house by guys who've been turning wrenches and writing tunes on Cummins, Duramax, and Powerstroke platforms for years. Every tune is dialed to your year, your engine, and how you actually drive the truck. No outsourced generic tunes pulled off a shared drive.
Once we've got the base files for your platform, dialing it in for your specific truck takes about 20 minutes. Charging $300 for that didn't sit right with us. We'd rather give you the better experience and earn the call when your buddy's truck needs help.
You call us. Real diesel techs, US-based, picking up the phone. We help with install troubleshooting, tune adjustments, fitment issues, codes, anything. We don't disappear after the sale, and the line doesn't go to voicemail. Phone number is at the bottom of every email and on every page of this site.
Yes. The custom tune is reversible, flash the stock file back through your tuner and the truck reads as factory again. The only thing that's permanent is the deleted hardware itself, but most buyers in the diesel community see a properly executed delete as a value-add, not a deduction. We can also ship the OEM-style reverse plates if you want to put the factory exhaust back on for resale.
Lifetime warranty on the stainless delete pipe, no rust-through, no cracks, ever. 2-year warranty on the EGR delete plates, gaskets, and hardware. If anything fails, we ship a replacement same day. The tuner itself carries the manufacturer warranty through EZ Lynk or HP Tuners.
Orders ship from Fort Worth within 1 to 2 business days. Free express shipping anywhere in the lower 48. Most orders land in 3 to 5 days. You'll get tracking the second it leaves the shop.
