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★★★★★ 4.8 / 5
from 10,000+ verified diesel owners
2003-2007 6.0L Ford F250 F350 Powerstroke Diesel EGR Basic Cooler Kit
$159.98
Risk-free order
Ships today from our nearest US warehouse.
Backed by our 100% money-back
FITMENT
- 2003-2007 6.0L Ford F250 F350 F450 F550 Super Duty Turbo (except 2004 F250 Super Duty).
- 2003-2005 6.0L Ford Excursion Turbo.
- 2005 Ford F250 Super Duty Lariat Crew Cab Pickup 4 Door.
- 2004-2010 6.0L Ford E250 E350 E450 Super Duty Turbo.
- 2004-2005 6.0L Ford E350 Club Wagon Turbo.
DESCRIPTION
Product Overview
-
If you own a 03-07 Ford 6.0L Diesel, you already know the factory EGR cooler is a major disaster waiting to happen. Prone to carbon clogging and internal cracks, a failing EGR cooler leaks coolant straight into your cylinders, causing blown head gaskets, hydraulic lock, and catastrophic engine failures.
- The Heavy-Duty EGR Delete Kit completely bypasses the fragile factory cooler, permanently eliminating the risk of coolant leaks while delivering cleaner intake air, lower engine temps, and restored reliability to your Ford Super Duty truck.
- High-Strength Upgraded Piping: Replaces the thin, failure-prone factory connection lines with premium 304 Stainless Steel tubes that withstand extreme thermal expansion.
- 100% Leak-Proof Port Sealing: Utilizes precision-cut, heavy-duty steel block-off plates to completely seal off the exhaust port, preventing hot gas from recirculating.
- Prevent Catastrophic Engine Failure: Stops internal coolant-to-exhaust cross-leakage at the ports, 100% eliminating the root cause of blown head gaskets.
- Marine-Grade Silicone Couplers: Includes high-temperature, reinforced silicone sleeves that clamp down tightly onto the cooling/intake ports, ensuring zero boost or coolant leaks.
FAQ
Q: Will this setup cause a Check Engine Light (CEL)?
A: Yes, a tuner is recommended. Because this kit physically blocks the exhaust gas flow at the flange port, the engine ECU will detect the change. You will need a custom tune (like Minimaxx Tuner) to turn off the EGR light.
Q: Why should I buy this Y-Pipe along with my EGR Delete/Cooler Kit?
A: To save hundreds in labor costs. To install an EGR kit, you already have to remove the turbo and look directly at the factory up-pipe. Since the factory up-pipes are guaranteed to crack and leak over time, changing it now takes only minutes, whereas changing it later requires another 4-6 hours of tearing down the engine top-end.
Q: How are the open ports handled after removing the factory lines?
A: 100% mechanically sealed. The steel block-off plate bolts directly to the exhaust flange to stop hot gas, while the heavy-duty silicone coupler and T-bolt clamps lock down onto the remaining ports to guarantee zero coolant or pressure leaks.
Q: Will there be any boost or coolant leaks at the block-off points?
A: Absolutely not. We include premium high-temperature silicone connectors and heavy-duty clamps/O-rings. These marine-grade seals are built to withstand extreme pressure and heat, ensuring the modified ports remain 100% leak-free for life.
Built by diesel guysTrusted by diesel guys
Derek W.
Verified buyerRunning between three rig sites every week, was burning through DEF in about 2 weeks. Getting 6 weeks per jug now. Regen lockouts used to cost me half a day in the field, that's done with.
Chris D.
Verified buyerGot four trucks on the ranch, did this one first to see how it'd go. Eight months in, no codes, pulls hay like she's new again. Other three are getting done before winter.
Travis M.
Verified buyerTowing the boat down to the Keys used to kill me at 11 mpg. Got 15.4 last trip, same boat, same route. Pipe looks stock from the outside, none of my buddies even noticed it's gone.
Mike R.
Verified buyerHauled my horses from Fort Worth up to Amarillo last month, got 17.8 empty on the way back. Was running around 13 before. Pulls a lot better up the grades too, didn't expect that part.
Jason T.
Verified buyerUsed to go into regen every 280 miles when I was loaded down, now I'm pushing 580 with no regen at all. EGTs run way cooler too pulling the skid steer. Wish I had done this sooner, honestly.
Brandon L.
Verified buyerBought it used and the previous guy had wiped the delete history clean. Got everything put back the right way, ran the protocol, passed smog first try. Truck finally drives like it should.
Trusted by 10,000+ american diesel owners
2003-2007 6.0L Ford F250 F350 Powerstroke Diesel EGR Basic Cooler Kit
Ford 6.7 Powerstroke Full Delete Bundle (2020-2022) The complete kit to unlock your 6.7 Powerstroke from factory emissions restrictions. Eliminates the DPF, EGR, and the expensive failure points that come with them - regen cycles, clogged filters, sensor failures, and the dealer quotes that follow.
Guaranteed Fitment
American Owned
24/7 US Support
Free USA Shipping
Every Bundle Includes
Delete Pipe Hardware Kit
American-fabricated stainless. Fitment-specific.
Custom
ECU Tune
Calibrated for your engine, your truck, your driving style.
EZ Lynk or HP
Tuners Programmer
Plug-and-flash. Step-by-step instructions included.
Step-by-step
Install Video
Watch our techs do it. DIY in
2 to 4 hours.
24/7 US-based
Mechanic Support
Real diesel techs on the line. Not a chatbot.
Guaranteed Fitment or Money Back
VIN-verified. If it doesn't fit, you're covered.
Install it in your driveway
1
Unbox & inspect
15 min
2
Flash ECU & verify
20 min
3
Remove stock components
60 - 90 min
4
Install hardware kit
45 - 60 min
TRUE AMERICAN DIESELVS.OTHER RETAILERS
THEM
24/7 access to a real mechanic - not a chatbot or ticket queue
Support hidden behind contact forms and multi-day email replies
Guaranteed Fitment Or Your Money Back - every kit, every truck
Compatibility warnings buried in fine print, after you've already paid
5,000+ verified reviews, sorted by your exact engine platform
One generic review count for every truck on the site
Proven 5–8 MPG gain - real dyno results, not a marketing guess
Vague performance claims with no data behind them
Lifetime warranty, spelled out in plain terms - no fine print maze
Vague "we'll fix it" warranty language, no stated terms
Recently Viewed
The TAD Crew
Fort Worth HQ. Warehouses in California, Kentucky & Florida. Real American mechanics build your kit. A real American picks up the phone. No call center. No script. No chatbot.
4US Shops
10,000+Trucks Restored
+5–8MPG Gain
24/7US Mechanic Support
Fort Worth · CA · KY · FL
Real US phone line
Reversible install
Fitment guaranteed or refundGot questions?
The stuff that keeps you up at night before you commit. Answered in plain talk by guys who actually wrench on these trucks.
A full mandrel-bent stainless DPF and CAT delete pipe, EGR block-off plates and gaskets, DEF delete components, all mounting hardware and clamps, and your preloaded tuner with the custom tune for your VIN. We don't ship anything you don't need, and we don't leave anything out that you do.
No. The custom tune disables the codes the deleted hardware would otherwise throw. Dash stays clean. If a real fault code pops up after install, call our line and a tech walks you through it. Usually it's a sensor that got unplugged during the wrench work, takes 5 minutes to sort out.
We pull your VIN before we ship. Engine, year, trim, cab config, all verified against the kit. If it doesn't fit your truck, you send it back and we either ship the right kit or refund you in full. Fitment is on us, not you. That's why we call it a fitment guarantee.
Most of our customers do. Average install is 2 to 4 hours with basic hand tools, sockets, ratchet, jack stands. You'll get the step-by-step install video emailed after purchase and a 24/7 phone line if you get stuck. If you can change your own oil, you can run our protocol.
Real custom files. Built in-house by guys who've been turning wrenches and writing tunes on Cummins, Duramax, and Powerstroke platforms for years. Every tune is dialed to your year, your engine, and how you actually drive the truck. No outsourced generic tunes pulled off a shared drive.
Once we've got the base files for your platform, dialing it in for your specific truck takes about 20 minutes. Charging $300 for that didn't sit right with us. We'd rather give you the better experience and earn the call when your buddy's truck needs help.
You call us. Real diesel techs, US-based, picking up the phone. We help with install troubleshooting, tune adjustments, fitment issues, codes, anything. We don't disappear after the sale, and the line doesn't go to voicemail. Phone number is at the bottom of every email and on every page of this site.
Yes. The custom tune is reversible, flash the stock file back through your tuner and the truck reads as factory again. The only thing that's permanent is the deleted hardware itself, but most buyers in the diesel community see a properly executed delete as a value-add, not a deduction. We can also ship the OEM-style reverse plates if you want to put the factory exhaust back on for resale.
Lifetime warranty on the stainless delete pipe, no rust-through, no cracks, ever. 2-year warranty on the EGR delete plates, gaskets, and hardware. If anything fails, we ship a replacement same day. The tuner itself carries the manufacturer warranty through EZ Lynk or HP Tuners.
Orders ship from Fort Worth within 1 to 2 business days. Free express shipping anywhere in the lower 48. Most orders land in 3 to 5 days. You'll get tracking the second it leaves the shop.
